Flat Springs, Clips & Pressing Manufacturers
We have production facilities to manufacture a large range of flat springs, clips & pressings from flat and square section material.
Flat springs, clips and pressings can be manufactured from a wide range of materials to suit their design and functional requirements.
Get In TouchWe can manufacture flat springs, clips & pressings from:
- Carbon and Stainless Steels
- Beryllium – Copper
- Phosphor – Bronze
- Brass
- Aluminium
- Copper
- Nickel Base Alloys
Annealed carbon steels are relatively easy to form but usually require hardening and tempering after forming, this may cause distortion of thin or complex components. Carbon steels may also require corrosive protection i.e: plating or oiling. Stainless steels avoid the need for corrosion protection and hardening and tempering. Bi-directional bends in stainless steel are limited due to grain direction within the material.
Conventional blanking operations may form a burr which can be removed by mechanical deburring operations. Small or delicate components may not lend themselves to this type of process, and consideration needs to be given at the design stage to the effects burrs might have on the function of the component.
We do have experience in the force testing of flat springs using jigs and fixtures. Calculating of force is a very lengthy process and in many cases force requirements can only be verified by prototype production and testing. Our team are able to produce small sample batches of components ready for testing before resorting to the production of expensive tooling for bulk production.
Flat Springs, Clips & Pressings Made Sustainably
At Airedale Springs, we prioritise sustainability and have made significant efforts to reduce our energy consumption and shift to renewable energy sources. Our springs are made from 100% recycled metal, and we use materials that are of the highest quality to ensure your springs are long-lasting.
We’ve also cut down on our energy consumption by 20% in the last two years and have won awards for our sustainable methods. Learn more about sustainability at Airedale Springs.
It’s helpful to know where a spring is designed to fit and what the sizes of the hole and shaft are.
Please also let us know of any other important dimensions.
Flat Spring FAQs
What Are Flat Springs?
Flat springs don’t look like regular springs. They are made from flat metal strips and often resemble metal pressings. While they lack flexibility, this rigidity is important for storing energy, which is what makes them function as springs.
How Are Flat Springs Made?
Flat springs are formed from metal strips that store and release energy when compressed, stretched, or bent. The energy is released once the force is removed. These parts are often used in tight spaces and included in larger assemblies.
What Common Materials Are Used for Flat Springs?
ommon materials include carbon and stainless steel, which offer strength and durability. Beryllium copper provides high electrical conductivity and strength. Phosphor bronze offers similar properties with added corrosion resistance. Aluminium is used in low-stress applications where light weight is important.
What Specialised Materials Are Used for Flat Springs?
Specialised materials include nickel-based alloys like Inconel, Monel, Hastelloy, and Nimonic. These are used in harsh environments because of their strength and resistance to corrosion. They are often found in aerospace, marine, and chemical applications.
What Are the Examples of Flat Springs?
Examples of flat springs include constant force springs in door closers, which maintain steady torque, and clock springs used in mechanical devices like wristwatches.